Single Level BOM Cost Roll UP


Explains the purpose of Single Level BOM Cost Roll Up utility and how it works.

Solution ID = KB-336

Version = All Version

Module : SLMFG

Fact : INV

Database : Progress, SQL

Fix

The Single Level BOM Cost Rollup utility is specifically designed to be used for establishing the initial Standard Unit Cost for standard-costed, manufactured items added throughout the year using the previously-established standard costs of the items which make up its current BOM. It is not meant to be run for purchased items or for any item with a cost type of Actual. Also, it is not intended to be a single-level version of the BOM Cost Rollup utility.

An item's standard cost is set by running the Roll Current Cost to Std Cost utility which copies the item's current unit cost to the standard cost fields. For manufactured items, the current unit cost is calculated by the BOM Cost Rollup utility which calculates the item's current unit cost using the item master current unit cost of the manufactured materials which are in its current BOM (along with the run, setup, overhead, from the item's current operations). You have the option to have the BOM Cost Rollup utility use either the current or the standard cost for purchased materials.

If at the beginning of the year you run the BOM Cost Rollup and then Roll Current to Standard, the standard cost for your manufactured items will in effect have been calculated with what is now the standard cost for all of the materials in its current BOM. Then, over the course of the year, your current routings and BOMs change which in turn causes the current unit cost to change for the items.

The Single Level Rollup handles the situation where you add manufactured items to the item master throughout the year and you want to establish their original standard cost using the standard costs which were set for its materials at the beginning of that year. Prior to its existence, if you added a new item, created its current BOM using existing items, and ran the BOM Cost Rollup, it's current unit cost would be calculated using the current costs of the materials in its BOM (which no longer equal their standard) which in turn was rolled to standard.

The Single Level Rollup was created to remedy this situation by calculating the entered item's current unit cost using the standard cost of the materials in its current BOM rather than their current cost. The intent is that you add a new item, create it's current BOM using existing items and run the Single Level Rollup for that item which will calculate its current unit cost using the standard costs of each of its materials. You then run the Roll Current to Standard for the new item to establish its standard cost. The next time the BOM Cost Rollup is run the new item's current unit cost will then correctly be recalculated using the current unit costs of the materials in its BOM. 

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